Branston’s race to net zero in the potato supply chain

05-Oct-2023 - Last updated on 06-Oct-2023 at 09:07 GMT

With sites in Lincoln, Scotland and the South West, Branston is one of the UK’s leading suppliers of potatoes. It has launched trials into net zero production through sustainable fertilisers.

Branston, one of the UK’s largest suppliers, has begun trials to assess the viability of creating net zero potatoes. Field Technical Manager Andrew Blair shares his insights into the methods the company is following and how it hopes to establish a process that will achieve the lowest possible GHG emissions while still producing a commercially viable crop.

Climate change, extreme weather events and industry commitments to deliver net zero are focusing the attention of the potato supply chain on how to reduce the carbon footprint of the crop.

Branston, via a project funded by innovation agency Innovate UK, is examining the potential for reducing carbon in potato production from growing, through to storage and transport. Now in its second year of three, Branston’s Net Zero project is working with agritech firm B-hive Innovations, the University of Lincoln, crop storage technologists Crop Systems Ltd and multiple growers to research alternative fertiliser methods that it hopes will achieve the lowest possible GHG emissions while still producing a commercially viable crop.

Net zero and crop nutrition: when is enough, enough?

“Our main focus is on optimising crop nutrition,” explained Branston Field Technical Manager Andrew Blair of this year’s net zero field trials – which are being undertaken with David Armstrong Farms in Lincolnshire and Arbikie Farming in Scotland.

Nitrogen fertiliser is of course an essential element in growing a crop of potatoes. But it also makes up a significant part of the potato carbon footprint. “As with most other conventional field crops, a good dose of fertiliser is needed to encourage plant growth and boost production,” said Blair. “We are looking at the potential to reduce reliance on synthetic fertilisers through a range of different trials – from novel sources of fertiliser as well as the potential for reducing fertiliser inputs and recycling nutrition in the field.

“In both trial fields, we’ve established a base-line plot with no nitrogen applied. Then we’ve set up further plots with varying levels of nitrogen application, both from conventional and from novel sources. We’re already noticing differences in the colour and vigour of the canopies, and it will be interesting to see what variation we get in yield at harvest.”

Testing plant feeding levels

The project is also assessing how much can be feed through the leaf as the crop is growing. Thanks to R-leaf, a new technology developed by Crop Intellect, a photosynthetic catalyst is sprayed onto the leaf and in the presence of sunlight turns atmospheric NOx gases such as nitrous oxide (N2O), nitric oxide (NO) and nitrogen dioxide (NO2), into nitrate that can be used by the plant. R-leaf could enable growers to reduce the fertiliser application at planting knowing that they can top up through the growing season, claimed Blair. At the same time, the project uses real-time nutrient analysis from UK company Piketa Systems aiming to empower farmers to provide crops with precisely the nutrients they require at the right time.

“To work out what the plants need as they grow, we’re evaluating a new system from Piketa, which will give in-field, real-time nutrient analysis via the leaves. This has the potential to save the cost of lab analysis and allow growers to respond immediately by feeding the crop what it needs when it needs it.”

The project is also investigating what happens as the crop grows and the fertiliser breaks down in the soil. For this, it is working closely with the University of Lincoln looking at soil health and gaseous emissions at field scale throughout the growing season.

Nitrous oxide – 265 times more potent a greenhouse gas than carbon dioxide, according to the US Environmental Protection Agency – released from the soil as synthetic nitrogen-based fertiliser is broken down. The University of Lincoln is measuring this important greenhouse gas throughout the growing season across all the fertiliser plots. It is also collecting and analysing the CO2 and other gases that are released from the soil, across the fertiliser trial and the range of different types of cultivations that are also part of the Net Zero field trial.

A commercially viable crop?

Different potato varieties may also play an important role in reducing the carbon footprint of production. New varieties from plant breeders are being assessed to see which ones can perform at low levels of nitrogen and can produce a quality, high yielding crop with reduced irrigation and lower quality land.

While much of the work that is being undertaken is around reducing inputs, the team understands yield and quality are still very important, stressed Blair. “Any reductions that lower the marketable yield could necessitate an increase in other inputs and be detrimental to the overall carbon footprint,” he said. “We’re looking at ways to get the balance right for truly sustainable potato production. In reality, a step change is required from the potato industry as it looks to achieve ambitious net zero targets.”

A ‘business as usual’ approach isn’t going to cut it anymore, he added, and the responsibility rests across everyone involved to find solutions.

“The direction of travel is changing, and for the most part the industry seems to be steering in the right direction. However, a consistent, concerted, combined effort is needed to sift the ideas and find data-backed, sustainable solutions that can help us achieve our collective target.”